1. پیژندنه
This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of the Sealey RE232 Coil Spring Compressing Station. This unit is an air-actuated hydraulic tool designed for compressing coil springs with a capacity of up to 1500kg. It offers a quicker and easier alternative to traditional ratchet-driven spring compressors.
Please read this manual thoroughly before operating the equipment to ensure proper use and to prevent injury or damage.
2. د خوندیتوب معلومات
خبرداری: د دې لارښوونو په تعقیب کې پاتې راتلل ممکن د جدي ټپي کیدو یا مرګ لامل شي.
- تل مناسب شخصي محافظتي تجهیزات (PPE) واغوندئ، پشمول د خوندیتوب عینکې، دستکشې، او قوي بوټان.
- Ensure the unit is placed on a stable, level, and non-slip surface before operation.
- د 1500kg اعظمي بار ظرفیت څخه ډیر مه کوئ.
- Ensure the air supply pressure does not exceed 120psi (8.3 bar).
- Keep hands and other body parts clear of moving parts during operation.
- د هر استعمال څخه مخکې، واحد د زیان یا اغوستلو لپاره معاینه کړئ. که زیانمن شوی وي نو کار مه کوئ.
- Only use the unit for its intended purpose: compressing coil springs within the specified diameter range (Ø80mm to Ø175mm).
- Ensure the spring is securely seated in the plastic-coated yokes before applying pressure.
- په هیڅ ډول تجهیزات مه بدلوئ.
- ماشومان او غیر مجاز کسان د کار له ساحې لرې وساتئ.
۲. اجزا او برخې
The Sealey RE232 Coil Spring Compressing Station consists of the following main components:
- Main Vertical Column with adjustable upper yoke positions.
- Hydraulic Cylinder and Piston Assembly.
- Air Actuated Control Valve.
- Foot Pedal for alternative operation.
- Upper and Lower Plastic-Coated Yokes (suitable for springs Ø80mm to Ø175mm).
- Base Plate for stability.
- Air Hose with quick connector.


4. ترتیب کول
- بسته بندي کول: په احتیاط سره د بسته بندۍ څخه ټولې برخې لرې کړئ. د بار وړلو کوم زیان معاینه کړئ. خپل عرضه کوونکي ته سمدلاسه د هر زیان راپور ورکړئ.
- مجلس: The main unit typically comes pre-assembled. Ensure all bolts and fasteners are tight before first use. Refer to the assembly diagram (if provided separately) for detailed steps if any assembly is required.
- ځای په ځای کول: Position the compressing station on a firm, level, and clean concrete surface capable of supporting the unit's weight and the maximum load. Ensure adequate clear space around the unit for safe operation.
- د هوا د رسولو ارتباط: Connect a suitable air compressor to the air inlet on the unit using the provided air hose. Ensure the air supply is clean, dry, and regulated to a maximum of 120psi (8.3 bar).
- لومړنۍ کتنه: Before loading a spring, perform a test cycle by operating the foot pedal or air control to ensure the hydraulic ram extends and retracts smoothly.
5. عملیاتي لارښوونې
- Prepare the Spring: Ensure the coil spring is clean and free from debris.
- Position the Yokes: Adjust the upper yoke to an appropriate height for the spring being compressed. The unit features 7 upper yoke positions for versatility. The lower yoke has a travel of 340mm.
- Load the Spring: Carefully place the coil spring into the plastic-coated yokes. Ensure it is centered and securely seated. The yokes are designed for springs with diameters from Ø80mm to Ø175mm.
- Compress the Spring:
- Air Actuation: Use the air control valve to slowly apply pressure, causing the hydraulic ram to compress the spring.
- د پښو پیډل عملیات: Alternatively, use the foot pedal to manually actuate the hydraulic unit and compress the spring.
- Secure the Spring: Once the spring is compressed to the desired level, secure it using appropriate spring clamps or retaining tools (not included with the unit).
- د خوشې کولو فشار: Slowly release the pressure from the hydraulic unit.
- Remove the Spring: Carefully remove the secured spring from the compressing station.
یادونه: The plastic-coated yokes are designed to reduce the risk of spring slippage or damage during the compression process.
6. ساتنه
Regular maintenance ensures the longevity and safe operation of your Sealey RE232 Coil Spring Compressing Station.
- ورځنۍ معاینه: Before each use, inspect the unit for any visible damage, loose fasteners, or signs of hydraulic fluid leaks. Check the condition of the air hose and connections.
- پاکول: Keep the unit clean and free from dirt, grease, and debris. Wipe down surfaces with a clean cloth. Do not use harsh solvents that could damage paint or seals.
- د هیدرولیک مایع کچه: Periodically check the hydraulic fluid level. Refer to the unit's specific instructions for accessing the reservoir and the type of hydraulic fluid recommended (typically ISO VG 32 or equivalent). Top up if necessary.
- غوړول: Lubricate moving parts and pivot points as recommended by the manufacturer to ensure smooth operation.
- ذخیره کول: When not in use, store the unit in a clean, dry, and secure location, away from extreme temperatures and corrosive environments.
- مسلکي خدمتونه: Any repairs or major maintenance, especially involving the hydraulic system, should only be performed by qualified personnel.
7. ستونزه حل کول
| ستونزه | احتمالي لامل | د حل لاره |
|---|---|---|
| Unit does not compress spring or compresses slowly. | Low air pressure; Insufficient hydraulic fluid; Air in hydraulic system; Leaking seals. | Check air supply and pressure (max 120psi); Check and top up hydraulic fluid; Bleed air from system (refer to service manual); Contact qualified service personnel for seal replacement. |
| Hydraulic ram does not retract fully. | Return spring issue; Obstruction; Air in system. | Check for obstructions; Bleed air from system; Contact qualified service personnel. |
| د عملیاتو پرمهال غیر معمولي غږونه. | Lack of lubrication; Loose components; Internal hydraulic issue. | Lubricate moving parts; Check and tighten all fasteners; Cease operation and contact qualified service personnel. |
| Spring slips from yokes. | Improper seating of spring; Spring diameter outside specified range; Damaged yokes. | Ensure spring is correctly centered and seated; Verify spring diameter is between Ø80mm and Ø175mm; Inspect and replace damaged yokes. |
8. مشخصات
| مشخصات | ارزښت |
|---|---|
| ماډل نمبر | RE232 |
| د اعظمي بار ظرفیت | ۶.۴ کیلو ګرامه |
| Upper Yoke Positions | 7 |
| Lower Yoke Travel | 340mm |
| Spring Diameter Range | Ø80mm - Ø175mm |
| عمل | Air or Foot Pedal |
| د هوا اعظمي فشار | 120psi (8.3 بار) |
| د محصول ابعاد (L x W x H) | 33 x 123 x 7 cm (approximate, based on product data) |
| د توکي وزن | 37 کیلو ګرامه |
| رنګ | سور |
9. تضمین او ملاتړ
For warranty information, technical support, or to purchase replacement parts, please contact Sealey customer service or visit the official Sealey webسایټ. د تضمین ادعاوو لپاره د پیرود ثبوت وساتئ.
د سیلي د اړیکو معلومات:
- Webسایټ: www.sealey.co.uk
- Refer to the product packaging or Sealey's official website for the most current contact details and warranty terms specific to your region.





