1. پیژندنه
This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your Gude Flux-Cored Welder SG 120 A. Please read this manual thoroughly before using the device to ensure proper handling and to prevent injury or damage.
2. د خوندیتوب لارښوونې
Welding operations involve significant risks. Adhere to all safety precautions to prevent electric shock, burns, fire, and exposure to harmful fumes and radiation.
- Always wear appropriate personal protective equipment (PPE), including a welding helmet with suitable shade, welding gloves, and protective clothing.
- Ensure the welding area is well-ventilated to disperse fumes.
- هیڅکله د اور اخیستونکو موادو یا مایعاتو ته نږدې ویلډنګ مه کوئ.
- ډاډ ترلاسه کړئ چې ویلډر په سمه توګه ځمکه شوی دی.
- د هر ډول ساتنې یا لوازمو بدلولو دمخه بریښنا قطع کړئ.
- ژوندیو بریښنایی برخو ته لاس مه ورکوئ.
- ماشومان او غیر مجاز پرسونل د ویلډینګ ساحې څخه لرې وساتئ.
- The machine is equipped with overheating protection. Allow the unit to cool down if it activates.
3. محصول ختم شوview او اجزا
The Gude Flux-Cored Welder SG 120 A is designed for flux-cored welding without the need for shielding gas. It includes the main welding unit, a welding torch, a ground clamp, and basic accessories.
شکل 1: Gude Flux-Cored Welder SG 120 A and included accessories.
This image displays the Gude Flux-Cored Welder SG 120 A unit, which is blue and black, featuring control knobs and switches on its front panel. Connected to the unit are a welding torch with its cable, a ground clamp, and a basic black welding mask. Also visible are a wire brush and spare contact tips, indicating the complete setup for flux-cored welding.
مهمې برخې:
- Welding Unit: Main power source and control panel.
- Welding Torch: Delivers the flux-cored wire and welding current to the workpiece.
- د ځمکې Clamp: د بریښنایی سرکټ بشپړولو لپاره د ورک پیس سره وصل کیږي.
- د ویلډینګ ماسک: Provides eye and face protection from arc flash and sparks.
- د تار برش: Used for cleaning welds.
- د اړیکو لارښوونې: Consumable parts for the welding torch.
4. ترتیب کول
- بسته بندي کول: په احتیاط سره د بسته بندۍ څخه ټولې برخې لرې کړئ. د بار وړلو زیان لپاره معاینه کړئ.
- د بریښنا پیوستون: Connect the welder to a 230V, 50Hz power supply with a 16A circuit breaker. Ensure the power switch on the welder is in the "OFF" position before plugging it in.
- د تار نصب کول:
- د تار کڅوړه پرانیزئ.
- Mount the flux-cored wire spool (up to 0.9 mm diameter) onto the spindle.
- تار د لارښود ټیوب له لارې او د ډرایو رولرونو ته واچوئ.
- د ډرایو رولر فشار تنظیم کړئ ترڅو د تار د ټوټې کیدو یا ماتیدو مخه ونیول شي.
- کمپارتیا بنده کړئ.
- مشعل او ځمکه Clamp پیوستون:
- Ensure the welding torch is securely connected to the front panel of the welder.
- د ځمکې سره نښلولamp cable to the designated terminal on the welder.
- د کار ټوټې چمتو کول: Clean the workpiece thoroughly to remove rust, paint, oil, or other contaminants that could affect weld quality.
5. عملیات
- پاور آن: Switch the welder to the "ON" position.
- د ځمکې سره ضمیمه کړئ Clamp: په خوندي ډول د ځمکې سره وصل کړئamp to the workpiece, ensuring good electrical contact.
- د بریښنا کچه غوره کړئ: The SG 120 A offers two power levels: 60A and 90A. Select the appropriate level based on the material thickness.
- For thinner materials (e.g., 1.5 mm), use the lower setting (60A).
- For thicker materials (up to 5 mm), use the higher setting (90A).
- Adjust Wire Feed Speed: Use the control knob to adjust the wire feed speed. Start with a moderate setting and adjust as needed to achieve a stable arc and good weld penetration.
- ویلډینګ:
- Position the welding torch approximately 10-15 mm from the workpiece.
- Press the trigger on the torch to initiate the arc and wire feed.
- Maintain a consistent travel speed and torch angle to create a uniform weld bead.
- Flux-cored welding produces slag, which will need to be removed after welding.
- د ډیر تودوخې محافظت: If the welder overheats, the thermal protection will activate, and the unit will temporarily shut down. Allow it to cool down before resuming operation.
- بندول: After welding, release the torch trigger, switch the welder to "OFF," and disconnect it from the power supply.
6. ساتنه
منظم ساتنه ستاسو د ویلډر اوږد عمر او خوندي عملیات تضمینوي.
- پاکول: Regularly clean the welding unit, especially the ventilation openings, to prevent dust and debris buildup. Use compressed air if available.
- د مشعل ساتنه:
- Inspect the contact tip for wear and replace if necessary.
- Ensure the nozzle is clean and free of spatter.
- Check the torch cable for damage.
- Wire Drive System: Periodically check the wire drive rollers for wear and ensure they are clean.
- د ځمکې Clamp: ډاډ ترلاسه کړئ چې ځمکه clamp is clean and provides a secure connection.
- ذخیره کول: ویلډر په وچ او پاک چاپیریال کې وساتئ کله چې کارول نه وي.
7. ستونزه حل کول
| ستونزه | احتمالي لامل | د حل لاره |
|---|---|---|
| واحد ته بریښنا نشته. | Power cable disconnected, circuit breaker tripped, power switch off. | Check power cable, reset circuit breaker, turn power switch on. |
| No arc when trigger is pressed. | ځمکنی clamp not properly connected, wire feed issue, contact tip clogged. | د ځمکې کلکوالی ډاډمن کړئamp has good contact, check wire feed, clean/replace contact tip. |
| Welder shuts off during operation. | د ډیر تودوخې محافظت فعال شوی. | Allow the unit to cool down. Ensure ventilation is not blocked. |
| Poor weld quality (porosity, weak welds). | Improper settings (wire speed, power), dirty workpiece, incorrect technique. | Adjust settings, clean workpiece, review د ویلډینګ تخنیک. |
8. تخنیکي مشخصات
- ماډل: Gude SG 120 A (Model Number: 20070)
- ننوتۍ جلدtage: 230 وی
- فریکونسی: 50 Hz
- Max. Net Power: 3.2 kVA
- Net Protection: 16 A
- No-Load Voltage: 31 وی
- د ویلډینګ اوسنی: 60 A / 90 A (2 levels)
- د موادو ضخامت: ۱.۵ - ۱۳ ملي متره
- Max. Wire Diameter: 0.9 mm (flux-cored)
- د محصول ابعاد: 48.01 x 35.99 x 22 سانتي متره
- وزن: 14 کیلو ګرامه
9. تضمین او ملاتړ
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact your retailer or the manufacturer directly. Keep your proof of purchase for warranty claims.
